Edge RS1500 Roll Sizer (Double Roll Crusher)

The EDGE – ROLL SIZER offers a new concept in mineral sizing solution.

The EDGE RS1500 roll sizer has been designed for the secondary and tertiary crushing of medium-hard, sticky and soft materials such as coal, lignite, clay, limestone and other bituminous and sub-bituminous materials.

Boasting an impressive list of design features that includes a highly efficient hydraulic drive system, easy selective piece sizing controls, intelligent load sensing system and a five function remote control; the RS1500 roll sizer is packed with the most up to date technology and components. Asset protection is provided via an effective tramp protection cycle that allows for the chamber to automatically open when non-crushable material is detected. The rolls return to the selected piece sizing program for continual operation.

The full HMI Controlled Panel Interface on the roll sizer provides easy fine tuning for accurate application performance and provides visual data output such as engine load and fuel consumption.
Combining a twin tooth rotor design and a single deck pre-screen allow fines to pass through either before the material reaches the chamber or by falling between the crushing rolls without being further crushed. Thus increasing processing efficiency and throughput whilst reducing wear and dust creation.

FEATURES:

Roll teeth are all designed to grab the feed material and reduce it to desired product size with minimum fines
Pre-screen as standard to ensure maximum scalping capability maximizing throughput and reducing wear costs.
4 meter tracks provide optimum machine stability and maneuverability
Highly efficient hydraulic system incorporating the latest designs and principals
Intelligent hydraulic load sensing system automatically controls material input volume
Remote control tracking
Impact bars on feed conveyor and product conveyor
Quick and easy transition from transport to working position and visa versa
Designed for ease of maintenance
Designed that options can be easily retro fitted to the standard machine
Maintenance Platforms
Controllable feed speed / Auto feed function
Teeth interchangeable / Reverse crushing

APPLICATIONS:

Coal: lignite (brown coal), bituminous, sub-bituminous, and Anthracite including frozen agglomerates
Lime and limestone: soft to medium limestone and dolomites for sorbent in boiler application, burnt lime, ag lime, hydrated lime
Salts: rock salt, solar salt, KCl, NaCl
Fertilizer and potash: MAP, DAP, potash ore and flake among others
Glass: cullet or bottles, plate glass, overrun glass on production line
Lignite / Coke: petroleum coke, metallurgical coke, green or calcites
Hard to handle materials such as graphite electrodes, hot material, and sticky materials
Minerals: kernite, borax, caliche, bauxite, phosphate, talc
Friable materials: ash, boiler slag, nuts and nut shells, cement clinker, ceramic floor tiles
Soft ores: shales, clays, phosphates, oil shale